Fully automatic processing line for the wire binding

The WIRO 4 is a fully automatic processing line for producing wire bound products inclusive pre-processing of book blocks.

The WIRO 4 consists of several basic modules and can be customized. The machine can be put in-line with other machines,e.g. a gathering machine.


  • Short changeover time

  • High flexibility

  • Automatic delivery of supernumerary promotional pages and covers

  • Orders with same format can be processed without interruption

  • Processing of overlapped cover possible

  • Processing of loose sheets

  • No reduction of performance with thick products

  • Delivery of piled, staggered products

  • Processing from pile to pile

  • 3 years guarantee

Technical information


book diaries, desk diaries, note books, books, catalogues

book block      

height 140 – 360 mm (binding width)
width 83 – 230 mm
thickness max. 16 mm

cover               height 140 – 380 mm (binding width)
width 83 – 240 mm
thickness max. 2 mm
cover overlap  

at the side 0 – 10 mm
foot board 0 – 60 mm

6-cutting book block – gathered folded signatures
single piece (2x2 cut)
double piece with separating cut or inter cut
Punching blook two separate multiple-punching dies
binding hole 4,5 x 4,5 mm, pitch 3:1
filing hole for A4 and A5
Punching cover           

two separate punching dies
binding hole 4,5 x 4,5 mm, pitch 3:1


RENZ tool
ring Wire preformed, pitch 3:1
binding Ø 1/4, 5/16, 3/8, 7/16, 1/2, 9/16
spools 20 kg and 30 kg

Labelling for product identification
as label in any position on cover
Operating mode

stand-alone with automatic feeding and delivery from pile to pile

in-line with gathering machine and automatic delivery in pile


100 – 200 % manpower
(depends on operating mode and border of system)


cycle speed 1’800 – 2’100 pieces / h

Changeover time

Order change: 1 – 5 minutes
Format change: approx. 15 minutes
Punching die change: approx. 45 minutes

Technical data  dimensions:
14’400 x 5’600 x 2’000 mm (L x W x H)